RGIS launches Inventory Integrity Twin to bring continuous stock verification to aerospace manufacturers
RGIS has launched its Inventory Integrity Twin (IIT), its application of digital twin technology to inventory management. IIT creates a continuously maintained digital representation of inventory accuracy, giving organisations a trusted, continuously updated view of how closely physical inventory matches digital records, rather than relying solely on periodic cycle counts.
The platform creates a trusted connection between physical warehouse stock and digital inventory records. It continuously validates parts, assemblies, tooling and consumables against ERP, WMS, MRP and MES systems. For aerospace manufacturers managing high-value, safety-critical inventory, maintaining accurate stock records is essential. The IIT helps prevent inventory record drift by identifying discrepancies caused by unrecorded movements, picking errors, damaged stock and disconnected systems before they develop into operational, financial or compliance risks.
Rather than replacing existing enterprise software, IIT works alongside it. The solution combines physical verification methods, including stock counts, barcode scanning, RFID checks and location audits, with automated discrepancy detection, structured counting methodologies and audit-ready evidence trails. This provides finance, operations and compliance teams with a verified, near real-time view of inventory across warehouses, manufacturing facilities and supply chain operations.
In an industry where traceability and regulatory compliance are essential, the launch reflects growing demand from aerospace and defence manufacturers for inventory controls that support production continuity, governance and audit readiness without adding complexity or cost to existing enterprise systems. IIT addresses this by incorporating approval workflows and separation of duties (SoD) controls that strengthen inventory governance while integrating with existing business processes.
With more than 68 years of experience in inventory verification and management services, RGIS annually completes over 230,000 inventory counts globally and supports more than 3,500 organisations, including leading aerospace and defence manufacturers. By helping organisations maintain accurate inventory records, the Inventory Integrity Twin reduces operational risk, helping prevent production interruptions, project delays and unnecessary procurement costs. It also strengthens governance, traceability and audit readiness across single-site, multi-site and multinational operations.
Find out more about the Inventory Integrity Twin at rgis.co.uk/enterprise/inventory-integrity-twin-iit.
